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After the net...

Dr K Devadasan reviews the various steps that should be taken to deliver a quality product, starting from the point of catch through each process of the value chain

The seafood sector has been globally recognised as a significant source for providing the growing protein requirements of the ever-increasing human population. For the industry to grow, alertness in processing has to start right from the point of catch and continued through each subsequent step of handling and processing.

Handling the catch
Whether the fish is intended for sale in a fresh condition or as a processed product, it should be ensured that it reaches the consumer or the processor in the freshest condition possible. To ensure this, the handling practices adopted onboard the fishing vessel are extremely crucial.
It is critical that the fish is washed well, sorted according to species and size and cooled to approximately 0°C employing hygienic methods, and then appropriately stored.

Freezing methods
Initially, plate freezers and air blast freezers were the most common machinery used for freezing marine products. Radical changes have taken place in the freezing set up over the years and several modifications have been brought about in the entire infrastructure. The spiral freezer is an important modification in the conventional air blast freezer where a long conveyor belt is compacted into the relatively small chamber to ensure continuous freezing of the product. Yet another improvement in the freezing process is the employment of cryogenic techniques such as employment of liquid nitrogen and solid carbon dioxide. This method is particularly useful for processing value-added products like individually quick frozen (IQF) shrimp. The process is very rapid and the product suffers very little weight loss.
A recent development in the freezing technology is the advent of a combination freezing system involving cryogenic freezing followed by air blast freezing. The equipment enables fast and efficient crust freezing of wet or sensitive products using a cryogenic system followed by their handling in a spiral belt freezer or fluidised belt freezer. By this method, the product retains its original shape and the freezing loss is minimal.

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