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Aditi Gangavkar spotlights Chr Hansen's DAC 03 dairy culture - the latest evolution in the Indian dahi sector

From being a household phenomenon, dahi-making has today become a commercial activity with the packaged dahi market growing at the rate of 20 per cent. Indian dahi has a typical taste profile and it is a real challenge to offer consumers a consistent and stable product. With a view to boost the Indian dairy industry, Chr Hansen has recently introduced DAC 03, a new and unique dairy culture, which is custom-made especially for the Indian market. According to Tansukhlal Jain, MD, Chr Hansen (India), the new product is good news for the Indian dairy industry which has been using conventional methods and thus, yielding low production volumes. As such, he expects good response for DAC 03 as it meets all industry expectations in terms of process and product attributes.

DAC 03
Chr Hansen India developed DAC 03 on the basis of a six-month study on consumer insights. The product is being manufactured at the company's Denmark facility. Traditionally, dahi is manufactured by addition of a bulk starter culture. The process involves activation of the lyophilised culture, which takes about two days and results in mother culture. The mother culture is then propagated on daily basis to prepare the bulk starter, which is then used to manufacture dahi. The bulk starter propagation is required to be done in a specified secluded part of the plant and requires an effective sanitation programme. Any deviation in the process may result in failure of the starter culture and consequently, loss of an entire batch of dahi. However, FD DVS (Freeze Dried Direct Vat Set) DAC 03 culture from Chr Hansen scores over the traditional bulk starter system in making dahi on a commercial scale. "It results in consistent product quality without any batch-to-batch variation, thereby eliminating requirements to re-work," confirms Mr Jain. Each batch of FD DVS DAC 03 culture is fully tested for activity and microbial contaminants before it leaves Chr Hansen's premises and certificates of analysis can be provided by the company. Moving further, dahi-making process using DAC 03 requires very low post-acidification (acidification after incubation is only marginal), leading to increased shelf life of packed dahi. Similarly, better viscosity is created due to the exopolysaccharide formation, resulting out of Chr Hansen's DVS

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