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Label It Right

A product's success is greatly influenced by the label it sports. Gautam K Bhattacharya explains the ‘why’ factor

Almost all basic packaging substrates like paper, plastics, foil, cloth and wood are capable of being used as labels. However, substrate paper remains the most basic and most versatile form of labelling. Printing and adhesion are the two important functions a label has to get attuned to-one surface needs printability and the other one requires the adhesion characteristics. Average gram/sq. meter (gsm) of paper is being used for labelling lies in the range of 70-100 gsm and substrate is often used in combination with various printing techniques to create labels. Depending on printing techniques and the types of ink used, the paper substrate also varies between the normal uncoated one to the other types of coated paper (clay coated, chromo or art paper), cast coated and even metallised papers. An ink and adhesive base, whether water or solvent, plays a significant role in performance of the particular label. The application of water as a part of ink or adhesive creates expansion for the labels and the wet surface expands more than the dry surface. Paper fibres being celluloid mass are hygroscopic, and thus swell on absorption of water. Thus, ideally, the paper while being used for making labels should ensure having grain direction parallel to the base of the label, as it has tendency to curl along the axis of the grain direction of paper, and it would end up having a curl outermost with the adhesive side. The problem or the characteristics of the grain and cross direction of the paper being used for label also comes into forefront while printing is done. Labels are generally printed, in multiples on big sizes, as per the width of the printing machine and are generally being cut to pieces as per the dye punch or the cutter design with the printing itself. Normally in pre-gummed paper labels, it is advisable to maintain the grain direction of the paper as parallel to the base of the labels to be printed. Other major substrates used in labelling are made from thermoplastic bases. The use of a transparent plastic film, even when used in the form of a label, gives the effect of direct printing which can be also made with reverse printing to provide the scuff- proofess. In reverse printing, the effect of base colour of the package can be easily used while actually using a transparent film. Also, being of very low thickness/micron, plastic labels has the advantage of being an integral part of the pack itself and not a separate item along with the package. Aluminum foil or metallised paper or plastics are also used as alternative substrates for labelling, especially when there is a need of providing special effects of metallisation or embossing. This need is pronounced when the package has to withstand severe and extreme storage...

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