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The outer fabric

Surendran Menon discusses aseptic packaging, asserting that safety, long shelf life, convenience and economic viability must be the essentials for any packaging option

As consumer preferences in the country are shifting towards healthy, natural food products, the demand for non-carbonated soft drinks is accelerating. In the face of increasing competition, companies are redesigning the packages that they offer their products in. At the same time, safety, long shelf life, convenience and economic viability are important considerations while choosing packaging options. Surendran Menon, Convenor, Aseptic Food Processing and Packaging Association of India and former Marketing Director, Tetra Pak, India, in conversation with TFPJ, elaborates on aseptic packaging, the trends in packaging, the innovations, the various technologies available and the constraints faced by this sector.

What are the international trends in the packaging of fruit juices? Can any of these trends be replicated in India?
Internationally, a variety of packaging formats are being used for packaging fruit juices. One of the most popular is aseptic cartons. This is also the most popular format in the organised juice market in India accounting for over 60 per cent of the market. The recent entry of Mother Dairy into this segment points to the growing popularity of this packaging format. More than anything else the entire aseptic processing and packaging system ensures the availability of nutritious products in safe and hygienic formats, which are also convenient to use. A look at any market in Asia will show how aseptic packaging is growing in popularity.

The increase in demand for fruit juices in the recent years, and the growth in their production is inevitably leading to an increase in demand for packaging options in India. What are the technological innovations that have been introduced in the sector to cater to this increasing demand?
The increased demand has led to an increase in the number of sizes, shapes and even printing technology innovations, besides the obvious one of ensuring improved product taste and quality. Manufacturers are getting more aggressive by offering new products to consumers. Companies like Dabur, with their juice drink, Coolers, have entered the segment. Pepsi has recently launched a variety of products in the half litre category along with new fruit mixes. Other players like Godrej have redone their designs to make their packages more attractive. The category is growing at a healthy rate and has attracted new entrants like Ladakh Foods who have introduced a new variety of its seabuckthorn nectar juice under the brand name Leh Berry.
The recent entrant into the category is Mother Dairy, which has launched three new flavours in its fruit drinks category.

Could you elaborate on the spin-cap and cold fill technology – packaging options and related technologies that Tetra Pak has recently introduced for packaging fruit juices. Which companies are using these technologies and what are their benefits? What other technologies have been introduced recently for packaging fruit juices?
The spin cap is a pack opening option that was introduced a couple of years ago. Used the world over, it is currently being used only by Dabur in India. Tropicana and Mother Dairy both use the recap option. Both these options ensure elimination of product spillage at the time of pouring. The product can also be safely reused after opening, provided, of course, it is kept in a refrigerator once the pack is opened. Cold fill technology's biggest benefit is that it ensures microbiological safety and a bacteria free product while keeping the nutritional values intact through the use of a gentle heat treatment process which retains the original state of the product and ensures that the consumer gets value-for-money.

Could you also elaborate on the slim line packaging for fruit juices and its benefits over baseline packaging?
The difference between the two is mainly in the aesthetics. There is no difference in the technology used in both these options. For both the manufacturer and the retailer, slim line packaging is easier to handle in the distribution chain. It also gives the manufacturer more surface area for graphics ...

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